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The Renewable Energy Blog

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by Brian Bradley

Existing instructions for solar panel construction make it sound much more complicated than it actually is.

The fact is that constructing solar panels yourself is not difficult unless you do not have an understanding of what you are trying to do and a concise plan to do it.

I have covered it with minute details in my article on how we should create solar panels, but I am giving you a quick overview to show you how easy the process is:

1. First, decide if you actually need to construct your own panel. You might have an easier time of it if you just find one that someone else is throwing out or needs to give away - and that could solve your problems quickly.

2. Given you decide to continue with the project, here is what you will have to do.

You might be very enthusiastic about completely eliminating your utility bills, but I would not attempt this as your first project.

You should start from a small project in the beginning and then expand on your work. Try to make a 40 or 50-cell solar panel at first phase, observe how it works and then follow through towards the bigger one accordingly.

Here’s how you can get started right away:

At first, collect the required parts like 40 or 50 solar cells from eBay, a few pieces of plywood (cut according to the required length and breadth), tabbing wire, solder and a rosin flux pen.

Next, place the cells in a series, face them down and then drop a small amount of solder on each of these tabs one by one.

After that, you are required to wire these cells together in such a way that if wire passes from the back of one cell the other end of the wire should pass to the front of another cell. In this manner you need to connect all the cells.

Then, connect each row of solar cells together in parallel form, and attach the cells to the wood using silicone.

Lastly, you need to drill holes for the wiring from the solar cells, both positive and negative. They have to be connected to the inverter before you connect to your electric box.

If you’re uncertain about how to connect everything at the end, call the electrician or the power company for assistance - better safe than sorry.

This is a crash overview but the article can provide you with the basic ideas. Wiring of the solar panels together is the most delicate and troublesome part of this total process. However, the time and practice can make you a master of this art.

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Tags: Solar Energy

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